Rooftop Tray PM reference PDF ↓

Sheet I-200 · Turns & elevation changes

Making 90° turns and elevation changes

ANDREW makes no 90° corner or elbow for the rooftop bridge line. The adjustable splices make the turn: each one bends from 0 to 45°, so a 90° takes two of them with a straight section between. None of these parts come in the bridge kits. Order them separately.

The short answer

The distributor listing (Talley) states the 0–45° ranges. ANDREW's own spec sheets give only dimensions and don't describe the function. The two-splice method is the program's reading of those ranges, not an ANDREW detail. Confirm it against the assembly drawing (RFI 11).

What's in the box and what you order separately

Per bridge kit (MT-F1542-11 / MT-F1543 / MT-F1595)
ItemIn the kit?Order
8 ft (96 in) bridge section with coverYes1 per kit
Assembly hardwareYes—
SleepersYes, 3Spares if the roof manufacturer wants closer spacing
Adjustable splice, straight jointNo1 per joint between sections, to be safe. Some distributor BOMs describe kit components as "self splicing", so ask whether straight joints need one (RFI 11).
Adjustable splice, turnNo1 per 45° of turn (2 per 90°). A quote that lists only bridge kits can't make a turn.
Hinged extension kit (vertical change)No1 per change in elevation, 4- and 8-run only
Protection pad / mat under sleepersNoCT-P4 or MT-F1637, 1 per sleeper if the roof requires it

Talley lists the splices as special order and non-returnable. Count them carefully the first time, because you can't send extras back.

Horizontal turns

LEG A · whole sections LEG B 8 ft diagonal 45° 45° PLAN · not to scale
A 90° from two 45° splices (circled) with one full section as the diagonal. With an uncut 8 ft diagonal, the corner sits about 5 ft 8 in (8 ft × sin 45°) back from the intersection of the two legs, in each direction. Lay the corner out on the roof before you lock the BOM.

Can two 45° splices go back to back?

Not as a designed assembly. Plan on a section between them. The outline drawing shows what the splice is: a flat 45° wedge plate, not a piece of tray. One section end bolts through fixed 7/16 in holes along one straight edge. The other section end bolts through curved slots, which is what lets it swing from 0 to 45°. The plate joins two channel ends, so:

Protecting the cable through a turn

Minimum bend radius, ANDREW HELIAX foam cables. Plan turns to the larger, repeated-bend figure.
CableSingle bendRepeated bends
1/2 in (LDF4-50A)2 in5 in
7/8 in (LDF5-50A)—10 in (older listing)
1-5/8 in (LDF7-50A, now AVA7-50)8 in20 in

Use the datasheet for the exact cable on your BOM. Other families (AVA, superflexible jumpers, hybrid fiber/power) have their own figures.

  1. Let the cable sweep, not kink. Spread the 45° across the whole plate so the bend starts before the joint and finishes after it. Never bend a cable over the end of the channel or the edge of the plate.
  2. Put the biggest cables on the outside of the turn. The inside position has the tightest radius, so give it to the smallest cable.
  3. Pad every edge the cable can touch. Fit UV-rated edge guard or grommet strip on channel ends, plate edges and the curved slots. Sheared galvanized edges cut jackets when the roof heats and cools every day.
  4. Support both sides of the turn. Snap-in hangers in the kit holes as close to the joint as the hole pattern allows, at the cable maker's hanger spacing. No cable should hang unsupported across the gap.
  5. Leave slack, don't pull tight. Coax grows and shrinks with roof temperature (a dark membrane can pass 150 °F in a San Antonio summer). A cable pulled tight against the inside of a turn saws itself on the edge. Leave an easy, supported curve.
  6. No tight zip ties on coax. Use the hanger system. If ties are allowed at all, they must be UV-rated, snug and never crush the corrugation.
  7. Cover the turn. The splice plate has no lid, so the cables at a turn are exposed to UV, hail and boots. Ask ANDREW what covers a turn. Until then, keep turns out of walk paths, flag them, and use protection the roofing manufacturer accepts.
  8. Keep connectors, ground kits and splices off the bend. Land ground kits on straight runs.
  9. Inspect turns first after every hail or high-wind event. Look for jacket scuffs at the edges, crushed hangers and shifted sleepers.

Elevation changes

SnapStak cover kits

The RT-CB4D / RT-CB8D / RT-CB12D cover kits don't list any splice, turn or extension part. Their sheets don't say how sections are joined, turned or raised. Don't plan a cover-kit route with turns until ANDREW answers RFI 6.

Adding turns to the estimate

  1. Break the route into straight legs at every turn and every elevation change.
  2. Run the estimator once per leg. It rounds each leg to whole sections and counts that leg's internal joints.
  3. Add, for each 90° turn, 2 splices + 1 bridge kit (the diagonal). For each 45° jog, add 1 splice.
  4. For each elevation change on a 4- or 8-run tray, add 1 extension kit, plus a splice for each joint the hinge creates, as the assembly drawing shows.
  5. Add the weight of the extra kits to the dead load the engineer checks.

Example: an L-shaped 8-run route with legs of 40 ft and 24 ft. Leg A is 5 sections with 4 splices; leg B is 3 sections with 2 splices. The 90° adds 1 diagonal kit and 2 splices. The total is 9 × MT-F1543 and 8 × MT-F1574.

Where this comes from